Steam Locomotive Boilers
| Authority | Department of Infrastructure |
|---|---|
| Date received | 2021-12-14 |
| Outcome | All information sent |
| Outcome date | 2022-01-10 |
| Case ID | 2146170 |
Summary
A request was made for details on steam locomotive boiler orders and repairs from 2016 to present, to which the Department of Infrastructure responded by providing technical drawings and specifications for Isle of Man Railway locomotives.
Key Facts
- The Department of Infrastructure confirmed that all requested information was sent.
- The response included technical drawings for boilers used on Isle of Man Railway locomotives Nos 10, 11, 12, and 13.
- Graham Morris Engineering Ltd is identified as the contractor associated with the boiler specifications.
- The provided documents consist of 8 pages and 7 documents containing detailed engineering dimensions.
- The request covered the period from February 1, 2016, to the date of the response.
Data Disclosed
- 2021-12-14
- 2022-01-10
- 1st February 2016
- 8
- 7
- Nos 10, 11, 12 & 13
- 121 TUBES
- 9 OFF Ø1.25 LONGITUDINAL STAY
- 335 OFF Ø7/8 x 11 TPI
- 72 OFF FERRULE
- 1.75 OD
- 29/32 ID
- 1.75 LONG
- 70 x 70 x 10mm
- 100 x 100 x 15mm
- 1 : 6
- A0
- IMR 01 000
- 04/01/12
Original Request
Dear DOI, Please provide the following data: 1) All orders placed for new steam locomotive boilers from 1st February 2016 to present. 2) The name of the contractor that each order has been placed with from 1st February 2016 to present. 3) The size/dimensions/specification for each boiler that has been ordered from from 1st February 2016 to present. 4) Any repair/refurbishment boiler work that has seen a locomotive boiler leave railway premises from 1st February 2016 to present. I am happy for costs to be redacted so as not to cause any commercial confidentiality issues. Thank you.
Data Tables (25)
| Issue Modification MOD No Date 70° 24 OFF Ø 7/8 CLEARANCE ON 20 PCD mm2 1.75 1 ISSUED TO NOTIFIED BODY FOR APPROVAL 06/02/12 Ø14.75 Ø9.5 3 OFF Ø3/4 RIVETS Ø6 ON 4.375 PCD Ø 7/8 BSW TO TAKE DOME COVER SECURING STUD 2 BACKHEAD AND LOWER THROATPLATE CORNER RADII DIMENSION ADDED 20/03/12 Ø1.75 x 11 TPI 3mm 1" DEEP 3 23 BETWEEN ASHPAN LUGS WAS 22.25. REAR SIDE WASHOUT PLUG POSITION DIMENSIONED 09/05/12 STEAM DOME BASE Ø22.25 5 6. SEE DRAWING IMR 01008 DETAIL OF SMOKEBOX FRONT ANGLE IRON AND RIVETING ADDED. TELL TALE HOLE ADDED TO GIRDER STAY BOLTS AT REQUEST OF NOTIFIED BODY Ø FIREBOX DOORPLATE TO WRAPPER WELD DETAIL MAJOR WELD ON THE WATER SIDE Ø16.5 1.75 1.75 4 LONGITUDINAL STAY ATTACHMENT REVERSED TO PERMIT ASSEMBLY. 17/07/13 4.375 (WERE SCREWED INTO BACKHEAD, CLEARANCE AT SMOKEBOX TUBEPLATE). 70° (45mm) mm2 3.75 5.1Ø 0 1 57.2Ø 15 5 FIREBOX TUBEPLATE PROFILE ALTERED TO MATCH DOORPLATE AND 31/12/13 Ø Ø DOORPLATE LOWER CORNER RADIUS CHANGED FROM 1.625 TO 1.5, 57.3 TO PERMIT PRESSING OF BOTH PLATES FROM SAME TOOLING 5 OFF Ø3/4 RIVETS 0.375 O N 4 PCD 3mm 52.1 CSK ON OUTSIDE mm01 (10mm) 6 10" DIMENSION ADDED FOR VERTICAL POSITION (BACKHEAD) OF CENTRAL LONGITUDINAL STAY 22/12/14 5 OFF Ø3/4BSW O N 4 PCD 4 7/8 MIN FULL THREAD 12.5mm 20 STEAM DOME LIFTING HOOK 7 TEXT ERROR CORRECTED, BACKHEAD DOUBLING PLATE RIVETS WERE 12 OFF NOW 10 OFF. 20/04/15 R1 2.1875 RELIEVE TO WELD TO DOME CLEAR RIVETS 6 OFF Ø3/4 RIVETS Ø3.25 HOLE AND 6 OFF Ø5/8 BSW STUDS ON 4.625 PCD PART SECTION B - B O N 6.5 PCD TO TAKE REGULATOR STUFFING BOX CENTRE OF FIREBOX TUBEPLATE TO WRAPPER WELD DETAIL 14 OFF Ø3/4 RIVETS 6 OFF Ø7/8 BSW ON 7.25 PCD CSK ON OUTSIDE J PIPE R17.5 14 OFF Ø7/8 BSW ON 13 PCD O N 12.5 PCD 1" MIN FULL THREAD 14 1" MIN FULL THREAD CSK ON OUTSIDE mm5.1 2mm 5.81 2 OFF Ø3/4 HOLE ON 1.75 CENTRES 46.25 A ND 3 OFF Ø5/8 BSW STUDS ON 3.5 PCD SECTION C - C LONGITUDINAL STAYCARRIER TO TAKE BLOWER VALVE 40° 3 X 3 X 5/8 ANGLE BRACKETS RELIEVE ANGLE BRACKETS TO SEE DRAWING IMR 01003 MAKE FROM 100 x 100 x 15mm MS ANGLE CLEAR EJECTOR STEAM PIPE A 0.5 R0 .375 72 OFF Ø7/8 BSF BOLTS, 3.5 LONG WITH Ø3/16 TELL TALE HOLE 1.5 DEEP 1 22.25 578.0 72 OFF FERRULE, 1.75 OD x 29/32 ID x 1.75 LONG Ø3/4 HOLE AND 3 OFF Ø5/8 BSW STUDS ON 2.5 PCD 9 5.1 IN 4 OFF POSITIONS TO TAKE WATER GAUGE COCKS 3 5mm 2.75 19 6 13 C C 29.5 25.25 4.25 4.25 4.25 4.25 Ø5/8 RIVETS OR 1 1.625 ROUND HEAD BOLTS AT 3.625 PITCH 18 FIREHOLE DOOR WELD DETAIL 17 17 7.9375 5734.1 2.125 17 B 2.875 °54 2.5 3.25 5.0 D OUBLING PLATE, SEE DETAIL 1.375 16 R3 93Ø 6 121 OFF Ø1½ x 57.2 R0.2 5 521.0 10 OFF Ø3/4 RIVETS 526.1 0.875 1 SE CURING DOUBLING PLATE 5 .6 5734.1 5734.1 8 OFF LINKS 16 OFF PINS 6 OFF GIRDER STAYS 2 5 SEMI COUNTERSUNK ON THE OUTSIDE 526.0 521.4 Ø1.75 9 OFF Ø1.25 LONGITUDINAL STAY SEE DRAWIN G S EE DRAWING S EE DRAWINGS IMR 01004 15 IMR 01006 IMR 01007 AND IMR 01005 60 x 60 x 10mm ANGLE IRON WITH 2 OFF Ø1" BSPT FUSIBLE PLUGS 31 OFF Ø5/8 RIVETS EQUALLY SPACED. FITTED TO BUSHES IN IN SMOKEBOX FRONT PLATE AND FIREBOX CROWN SEE DETAIL Ø16 WRAPPER. 8 (NOTE 2 OFF RIVETS EACH SIDE, 42 7 ON FRONT PLATE CENTRE LINE, Ø17 TAKE DART BAR BRACKET AND 5.41 FRONT PLATE TOP RIVET IS 52.31 5.31 REPLACED WITH Ø1 HOLE TO TAKE 13.125 Ø27 5.01 HANDRAIL SUPPORT) R4 01 52.7 ALTERNATIVELY OMIT ANGLE IRON, R1 7 WELD FRONT PLATE TO WRAPPER 5 4 578.2 5 578.2 AND FIT DUMMY RIVETS R1 1 15.5 15.5 5 2 1. 1 11 5 7 .2 3. 5 2.75 45.5 2.875 5 2 5 .3 2 1 4. R 26 R 26 11.25 5 7 8 5 7 6 .3 3. 5 11 3 .4 7 5 6 3 4. 521.61 43 = 7 = 6 R 22 = 32 = 72 5 7 8 6 .3 3. 5 6 2 5 7 SIDE STAYS = = = = 335 OFF Ø7/8 x 11 TPI 5 2 5 .3 3. 5 2. 31 0.25 MAX 52.1 2 = 93 = = 5 5 2 .3 3. 1 8 7 R 5.75 R 24 11 = R 24 5.75 2.375 R1 5 7 3 .3 3 6 2 5 . 3. 6 2 5 3. 3 7 5 = R 18 6.625 52.2 20.5 1 B 5 7 3.5 = 3 121TUBES Ø1½ OD x 10 SWG. SWELLED +1/16 AT SMOKEBOX END, 3. 1 57.3 EXPANDED INTO TUBEPLATES BOTH ENDS, BEADED AT FIREBOX END. 0.375 4 17.5 = = 4 OFF Ø3/4 BSW STUDS = 1.625 INCLINE 1 IN 9 NOMINAL 57.22 = T O TAKE FIREHOLE 9 3 OFF Ø3/4 BSW STUDS EACH SIDE TO SUPPORT BRICK ARCH 4 TRIM TO SUIT WHEN FITTING = = DOOR RUNNERS 8 01 BOILER TO LOCOMOTIVE = 16.375 4 OFF PALM STAY 2 = SEE DRAWING IMR 01001 = Ø3/4 CLEARANC E 40° 5.3 5.3 10 5 2 Ø2.25 .5 526.0 5.5 57.3 mm2 52.0 2.875 EXPANSION BRACKET 3.875 0.5 SEE DRAWING IMR 01002 1 3.5 1 .7 92.25 3 5 3.75 521.1 7.5 6.75 2.875 5.625 1.5mm 1 OFF Ø7/8 STUD 12 9 TO TAKE FIREHOLE DOOR HANDLE IPT A 18.5 27 11 FUSIBLE PLUG BUSH DETAIL x 4/3Ø 8/7Ø 59 R3/4 28 BETWEEN FRAMES NOTE VERY LIMITED CLEARANCE 4 OFF LUG TO TAKE FIREBAR CARRIER BRACKET ALL STAY HEADS, RIVET HEADS & WASHOUT PLUG BOSSES ATTACH TO FOUNDATION RING WITH CONTINUOUS FILLET WELD BELOW EXPANSION BRK TO PROTRUDE 1/4 MAX Ø3.75 HOLE AND 6 OFF Ø3/4 BSW STUDS ON 5.5 PCD TO TAKE STEAM HEADER 26.25 0.25 MIN SECTION A -A 25.5 30° SIDE STAY DETAIL 17 R 3 EXPOSED THREAD LENGTH TO BE 3 OFF Ø1.25 BSPT WASHOUT PLUGS AS CLOSE TO 0.25 AS IS PRACTICAL WITH 1.5AF HEADS 1 9 8.5 3.625 3.625 3.625 3.625 1 9.75 3 Ø3/4 HOLE AND 2 OFF Ø5/8 BSW STUDS ON 3.25 CENTRES TO TAKE BLOWER PIPE XORPPA 5.0 R1 .5 R1.5 2 70 OFF Ø3/4 RIVETS ON 42 PCD SEMI COUNTERSUNK BOTH ENDS HCTIP 3 9 121 OFF Ø1 / = SGUL 16 28.1 2 5 7 1 7. 573.61 1 NEEWTEB TA R = STEVIR 1 THESE RIVETS SEMI COUNTERSUNK ON INSID E 40° 32 4/3Ø = 1.5mm 578.2 RIVET HOLE PASSES THROUGH BUTT WELD R1 mm6 FFO mm2 01 = 3.5 51 52.31 11.25 5.01 01 52.7 = 15.625 WELD DETAIL FOR ALL SET IN BUSHES R 3 578.2 MAJOR WELD ON OUTSIDE 2 OFF Ø3/4 SCREW 1 1.375 LONG = CORNER REMOVED DRILL BACKHEAD AND DOUBLING 8 OFF BUSH Ø2.75 x 1.125 THICK TO CLEAR SCREW DOUBLING PLATE DETAIL PLATE Ø1¼ CLEARANCE TO TAKE Ø1¼ BSPT WASHOUT PLUGS 27 OFF Ø3/4 RIVETS AT 1.90 PITCH APPROX, SEMI COUNTERSUNK ON THE OUTSIDE 1.625 = NIM ITEM NO DESCRIPTION MATERIAL SECTION MATERIAL SPECIFICATION 52.1Ø 521.61 Ø36 = 57.2Ø 1 BOILER BARREL BOILER PLATE 12.5mm BS EN10028-2 P265GH (BS1501-151/161-430B) 2 THROAT PLATE BOILER PLATE 12.5mm BS EN10028-2 P265GH (BS1501-151/161-430B) 521.02 057.12 3 FIREBOX OUTER WRAPPER BOILER PLATE 12.5mm BS EN10028-2 P265GH (BS1501-151/161-430B) Ø 46 4 BACKHEAD BOILER PLATE 12.5mm BS EN10028-2 P265GH (BS1501-151/161-430B) = BOILER FOR ISLE OF MAN RAILWAY LOCOMOTIVES Nos 10, 11, 12 & 13 5781.62 5 BACKHEAD DOUBLING PLATE BOILER PLATE 12.5mm BS EN10028-2 P265GH (BS1501-151/161-430B) 6 SMOKEBOX TUBEPLATE BOILER PLATE 20.0mm BS EN10028-2 P265GH (BS1501-151/161-430B) 0.25 MIN SATURATED STEAM, COAL FIRED LOCOMOTIVE BOILER. 7 BUTT STRAPS, INNER AND OUTER BOILER PLATE 12.5mm BS EN10028-2 P265GH (BS1501-151/161-430B) DESIGNED WITH REFERENCE TO THE RELEVANT PARTS OF BS931:1951 AND BS2790:1969 8 FIREBOX INNER WRAPPER BOILER PLATE 10.0mm BS EN10028-2 P265GH (BS1501-151/161-430B) WORKING PRESSURE 160 PSI (11.0bar) MAX 5.5 9 FIREBOX DOORPLATE BOILER PLATE 10.0mm BS EN10028-2 P265GH (BS1501-151/161-430B) WORKING TEMPERATURE (WATER SIDE) 188°C LONGITUDINAL STAY BACKHEAD DETAIL 10 FIREBOX TUBEPLATE BOILER PLATE 12.5mm BS EN10028-2 P265GH (BS1501-151/161-430B) HYDRAULIC TEST PRESSURE 240 PSI (16.6bar) 578.0 R3.25 CAULKING EDGES TO BE MACHINED/GROUND TO APPROX 80° 11 FIREHOLE DOOR RING BOILER PLATE 20.0mm BS EN10028-2 P265GH (BS1501-151/161-430B) 3.75 MANUFACTURING INSPECTIONS TO BE IN ACCORDANCE WITH BS931. 12 FOUNDATION RING AND LUGS BOILER PLATE SEE DRAWING BS EN10028-2 P265GH (BS1501-151/161-430B) ALL MANUFACTURING INSPECTIONS AND MATERIALS TO HAVE CERTIFICATES OF CONFORMITY. FOR BOILER PLATE AND 13 STEAM DOME FLANGE BOILER PLATE SEE DRAWING BS EN10028-2 P265GH (BS1501-151/161-430B) TUBE THESE MUST BE IN THE FORM OF A SPECIFIC TEST CERTIFICATE OF TYPE EN10204 3.1.B 3.75 3.75 1¼ x 11 TPI 14 STEAM DONE BARREL STEEL TUBE SEE DRAWING BS3602 HFS430 or equivalent MANUFACTURERS PLATE TO SHOW: NAME AND ADDRESS, R2 15 STEAM DOME TOP BOILER PLATE 12.5mm BS EN10028-2 P265GH (BS1501-151/161-430B) YEAR OF MANUFACTURE AND SERIAL No, 16 STEAM DOME COMPENSATING PLATE BOILER PLATE 16.0mm BS EN10028-2 P265GH (BS1501-151/161-430B) MAXIMUM WORKING PRESSURE, TEST PRESSURE AND DATE, NIM 6 16 17 GIRDER STAY ANGLE BRACKETS MILD STEEL SEE DRAWING BS EN10025:S275 (BS4360 43A) 52.1Ø CE MARK AND NOTIFIED BODY'S STAMP/REF No, ONLY LIFT BOILER WHEN DRY USING SLINGS OR CHAINS IN AT LEAST 2 POSITIONS. 57.2Ø 18 BARREL ANGLE RING MILD STEEL SEE DRAWING BS EN10025:S275 (BS4360 43A) BACKHEAD STAY DETAIL 2.5 x 1.75 x 3/8 ANGLE 19 SMOKEBOX MILD STEEL 8.0mm BS EN10025:S275 (BS4360 43A) (MAKE FROM 70 x 70 x 10mm) 20 STEAM DOME LIFTING HOOKS MILD STEEL SEE DRAWING BS EN10025:S275 (BS4360 43A) POSITION TO SUIT WHEN FITTING BOILER TO LOCOMOTIVE DIMENSIONS ARE IN INCHES THIRD ANGLE PROJECTION TITLE BOILER GENERAL ARRANGEMENT SHEET 1 OF 3 28 BETWEEN FRAMES NOMINAL - BOILER TUBES BOILER TUBE SEE DRAWING BS3059:ERW/HFS320 or BS3602 CFS360 LANIMON - FIREBOX SIDE STAYS COLD DRAWN MILD STEEL BAR AS REQUIRED BS970:070M20 (En3B) or BS970:080M15 (En32B) THREAD TUBEPLATE TOLERANCES UNLESS OTHERWISE STATED: This drawing is confidential Graham Morris Engineering Ltd DRAWN GMM PROJECT ISLE OF MAN RAILWAY LOCOMOTIVES NOS 10, 11, 12 & 13 (CUT TO SUIT WHEN FITTING BOILER TO LOCOMOTIVE) - LONGITUDINAL STAYS COLD DRAWN MILD STEEL BAR AS REQUIRED BS970:070M20 (En3B) or BS970:080M15 (En32B) 1¼ x 11TPI and is supplied on the 37 Ashby Road CHECKED MATERIAL SEE ABOVE 0.25 MIN - RIVETS MILD STEEL TO BS425 BS EN10025:S275 (BS4360 43A) LINEAR DIMENSIONS: +/- 1/32" condition that it shall not be Daventry - PADS & FLANGES BOILER PLATE AS REQUIRED BS EN10028-2 P265GH (BS1501-151/161-430B) 573.3 ANGLES: +/- 1° lent, copied or disclosed to DATE 04/01/12 FINISH _ NN11 9QD any other person without - BUSHES, STUDS, NUTS, BOLTS & FERRULES COLD DRAWN MILD STEEL BAR AS REQUIRED BS970:070M20 (En3B) or BS970:080M15 (En32B) REMOVE ALL BURRS/SHARP EDGES USING permission. SCALE 1 : 6 PART No _ DRAWING No VIEW ON SMOKEBOX VIEW ON SMOKEBOX TUBEPLATE - WASHOUT PLUGS GUNMETAL AS REQUIRED LG4 LONGITUDINAL STAY SMOKEBOX DETAIL A CHAMFER/RADIUS OF 1/64" MAX © Tel 01327 872148 SIZE A0 IMR 01 000 - INTERNALPIPEWORK COPPER AS REQUIRED BS2871 C106 | MOD No | Date | |||||
|---|---|---|---|---|---|---|---|
| 06/02/12 20/03/12 09/05/12 17/07/13 31/12/13 22/12/14 20/04/15 | |||||||
| BOILER GENERAL ARRANGEMENT SHEET 1 OF 3 | |||||||
| This drawing is confidential and is supplied on the condition that it shall not be lent, copied or disclosed to any other person without permission. © | Graham Morris Engineering Ltd 37 Ashby Road Daventry NN11 9QD Tel 01327 872148 | DRAWN GMM PROJEC | T ISLE OF MAN RAILWAY LOCOMOTIVES NOS 10, 11, 12 & 13 | ||||
| CHECKED MATERIA | L SEE ABOVE | ||||||
| DATE 04/01/12 FINISH | _ | ||||||
| SCALE 1 : 6 PART SIZE A0 | No _ | DRAWING No IMR 01 000 |
| Ø16.5 R1 R17.5 0.5 9 5.1 °54 x 521.0 | ||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| R0.2 5 0.875 60 x 60 x 10mm ANGLE IRON WITH 31 OFF Ø5/8 RIVETS EQUALLY SPACED. IN SMOKEBOX FRONT PLATE AND WRAPPER. (NOTE 2 OFF RIVETS EACH SIDE, ON FRONT PLATE CENTRE LINE, TAKE DART BAR BRACKET AND FRONT PLATE TOP RIVET IS REPLACED WITH Ø1 HOLE TO TAKE HANDRAIL SUPPORT) ALTERNATIVELY OMIT ANGLE IRON, WELD FRONT PLATE TO WRAPPER AND FIT DUMMY RIVETS | ||||||||||||||||
| 2 526.0 9 OFF Ø1.2 | 2 | |||||||||||||||
| 5 LONGITUDINAL STAY | ||||||||||||||||
| Ø16 | ||||||||||||||||
| R1 4 | ||||||||||||||||
| Ø17 | ||||||||||||||||
| Ø27 | ||||||||||||||||
| 2.75 | 45.5 | |||||||||||||||
| 43 | ||||||||||||||||
| 4 5.81 578.0 |
|---|
| 6 |
| 1 .6 2 5 13.125 | |||||
|---|---|---|---|---|---|
| 13.125 | |||||
| 7 | |||||
| 1 | |||||
| 15.5 | |||||
| R 26 5 2. 2 R 5.75 = = = = = = = 5.5 | 5.75 | R 26 11.25 6 R = = 11 = 5 2 6 6.625 3. | 3. 5 2 5 1 4. | ||
| 5 3. 5 7 3 4. 7 = | |||||
| 5 2 6 5 3. 7 5 2 3. | |||||
| 25.5 |
|---|
| 17 9 8.5 |
| = = = |
|---|
| = |
| = |
| = |
| = |
| = |
| = |
| 3.5 |
|---|
| 11.25 15.625 |
| Issue Modification MOD No Date 1 ISSUED TO NOTIFIED BODY 06/02/12 70 OFF Ø3/4 RIVETS AT 1.81 PITCH APPROX 2 SIZE OF CLADDING PILLARS ADDED 05/06/12 SEMI COUNTERSUNK ON OUTSIDE XORPPA 3 LOWER THROATPLATE AND BACKHEAD TO WRAPPER 24/03/14 16 OFF CLADDING PILLARS RIVETS ARE NOW SEMI COUNTERSUNK ON THE INSIDE Ø 1.25, THREADED Ø1/2 BSW 6 OFF RIVETS COUNTERSUNK ON OUTSIDE TO CLEAR ANGLE BRACKE T TO AID CIRCULATION 7 11.75 HEIGHT TO SUIT (TYPICALLY 1") HCTIP 4 NUMBER OF COUNTERSUNK BACKHEAD TO 22/12/14 BUTT STRAPS, EXTERNAL & INTERNAL WRAPPER RIVETS INCREASED FROM 10 TO 11 N OTE THAT THESE MAY BE REPLACED WITH A WELDED JOINT IN THE SAME POSITION IF REQUIRED. 99.1 2 OFF RIVETS REPLACED BY Ø3/4 BSW STUD S TA STEVIR 4/3Ø SIDE CENTRE LINE FFO LARGE ANGLE BRACKE T SEE DETAIL 31 Ø3/4 RIVETS AT 3" PITCH 17.25 3 OFF SMALL ANGLE BRACKET SEE DETAIL 2 OFF Ø5/8 BSW STUDS AND 1 OFF Ø3/8 HOLE TO SUIT SANDERS VALVE 5.2 5 4.75 SPARTS 3.375 DNUORA TTUB 7.5 RETUO 521.02 = = DNA RENNI 5.7 DNUORA DNUORA DNUORA DNUORA DNUORA TOP CENTRE LINE 2.25 52.13 5.42 02 91 22 2.5 XORPPA HCTIP 52.1 32 OFF Ø3/4 RIVETS ON 19.5 PCD 49.1 SEMI COUNTERSUNK ON OUTSIDE 52.1 = TA = STEVIR 52.1 6 R = 16 OFF Ø3/4 RIVETS ON 24.5 PC D 4/3Ø 4.75 6 OFF Ø3/4 RIVETS R = EQUALLY SPACED IN FFO EACH ANGLE BRACKET 5.3 4.75 43 R DNUORA = R 3.5 2 OFF Ø7/8 BSW STUDS DNUORA 17.25 EACH SIDE TO TAKE SANDBOXES 52.64 6.75 7.5 57.11 SIDE CENTRE LINE 2 m m 0° 7 E QUIDISTANT FROM 4 ADJACENT STAYS m 38.375 15.625 m 3 XORPPA Ø1/2 BSW STUD TO TAK E DETAIL FOR OPTIONAL LONGITUDINAL BARREL BUTT WELD HCTIP CLADDING BRACKET BOTH SIDES 4 MAJOR WELD MAY BE INTERNAL OR EXTERNAL XORPPA 69.1 XORPPA TA EDISNI STEVIR 57.9 DRILL THIS FACE AS REQUIRED HCTIP DRILL THIS FACE AS REQUIRED WHEN FITTING BOILER TO LOCOMOTIVE XORPPA 1.5 x 'D' EHT WHEN FITTING BOILER TO LOCOMOTIVE EDISNI 4/3Ø 23/3 59.1 'D' NO SLOT THIS HOLE AS REQUIRED TO PERMIT FITTING OVER STUDS TA HCTIP FFO 5.4 EHT KNUSRETNUOC SLOT THIS HOLE AS REQUIRED TNIOJ 17 TO PERMIT FITTING OVER STUDS NO 99.1 KNUSRETNUOC ETALPTAORHT TA 60° STEVIR IMES 3.75 TYPICAL RIVET DETAIL 8 5 3 (75mm) 5.3 6 4/3Ø ALL RIVETS BELOW EXPANSION BRACKET SEMI COUNTERSUNK ON OUTSIDE FFO 6 DRILL NOMINAL SIZE, REAM + 1/16 ON ASSEMBLY OT IMES FFO 11 LERRAB 21 27 OFF Ø3/4 RIVETS AT 1.90 PITCH APPROX 1.125 1.5 NI STEVIR 2 OFF Ø3/4 CLEARANCE 2 OFF Ø3/4 CLEARANCE 4 2.5 ALL RIVETS Ø3/4 SNAP HEAD UNLESS OTHERWISE STATED (100mm) 4/3Ø FFO DETAIL FOR LARGE ANGLE BRACKET DETAIL FOR SMALL ANGLE BRACKET DIMENSIONS ARE IN INCHES THIRD ANGLE PROJECTION TITLE BOILER GENERAL ARRANGEMENT SHEET 2 OF 3 71 MAKE FROM 100 x 100 x 12mm MS ANGLE MAKE FROM 75 x 75 x 12mm MS ANGLE TOLERANCES UNLESS OTHERWISE STATED: This drawing is confidential Graham Morris Engineering Ltd DRAWN GMM PROJECT ISLE OF MAN RAILWAY LOCOMOTIVES NOS 10, 11, 12 & 13 and is supplied on the 37 Ashby Road CHECKED MATERIAL SEE SHEET 1 LINEAR DIMENSIONS: +/- 1/32" condition that it shall not be Daventry ANGLES: +/- 1° lent, copied or disclosed to DATE 04/01/12 FINISH _ NN11 9QD any other person without REMOVE ALL BURRS/SHARP EDGES USING permission. SCALE 1 : 6 PART No _ DRAWING No A CHAMFER/RADIUS OF 1/64" MAX © Tel 01327 872148 SIZE A1 IOM 01 000 | Issue | Modification | MOD No D | ate | ||||||
|---|---|---|---|---|---|---|---|---|---|---|
| 1 2 3 4 | ISSUED TO NOTIFIED BODY SIZE OF CLADDING PILLARS ADDED LOWER THROATPLATE AND BACKHEAD TO WRAPPER RIVETS ARE NOW SEMI COUNTERSUNK ON THE INSIDE TO AID CIRCULATION NUMBER OF COUNTERSUNK BACKHEAD TO WRAPPER RIVETS INCREASED FROM 10 TO 11 | 06/ 05/ 24/ 22/ | 02/12 06/12 03/14 12/14 | |||||||
| DIMENSIONS ARE IN INCHES THIRD ANGLE PROJECTION | TITLE BOILER GENERAL ARRANGEMENT SHEET 2 OF 3 | |||||||||
| TOLERANCES UNLESS OTHERWISE STATED: LINEAR DIMENSIONS: +/- 1/32" ANGLES: +/- 1° REMOVE ALL BURRS/SHARP EDGES USING A CHAMFER/RADIUS OF 1/64" MAX | This drawing is confidential and is supplied on the condition that it shall not be lent, copied or disclosed to any other person without permission. © | Graham Morris Engineering Ltd 37 Ashby Road Daventry NN11 9QD Tel 01327 872148 | DRAWN GMM | PROJECT ISLE OF MAN RAILWAY LOCOMOTIVES NOS 10, 11, 12 & 13 | ||||||
| CHECKED | MATERIAL SEE SHEET 1 | |||||||||
| DATE 04/01/12 | FINISH _ | |||||||||
| SCALE 1 : 6 | PART No _ | DRAWING No IOM 01 000 | ||||||||
| SIZE A1 |
| 4.75 DNUORA DNUORA DNUORA 5.42 91 02 6 OFF Ø3/4 RIVETS EQUALLY SPACED IN EACH ANGLE BRACKET | 17.25 3 OFF SMALL ANGLE BRACKET SEE DETAIL 3.375 = = DNUORA DNUORA 52.13 22 17.25 | |||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 5.2 5 | ||||||||||||||||
| SPARTS DNUORA TTUB RETUO 521.02 DNA RENNI 5.7 | ||||||||||||||||
| 32 OFF Ø3/4 RIVETS ON 19.5 PCD SEMI COUNTERSUNK ON OUTSIDE 16 OFF Ø3/4 RIVETS ON 24.5 PC D DNUORA 2 OFF Ø7/8 BSW STUDS EACH SIDE TO TAKE SANDBOXES 52.64 | XORPPA HCTIP 49.1 TA STEVIR 4/3Ø FFO 43 DNUORA 7.5 57.11 | |||||||||||||||
| 4 | ||||||||||||||||
| Issue Modification MOD No Date 1 ISSUED TO NOTIFIED BODY 06/02/12 2 BLOWER VALVE CONNECTIONS LABELLED 10/05/12 FIT Ø5/8 BSW STUD AND PIPE CLAM P STEAM FEED TO VACUUM EJECTOR STEAM FEED IN TO BLOWER VALVE 1.75 OD x 10 SWG COPPER 3/4 OD x 16 SW G EXPANDED INTO BACKHEAD STEAM FEED OUT TO BLOWER 3/4 OD x 16 SWG COPPER EXPANDED INTO TUBEPLATE BEND PIPE OR USE PROPRIETRY BRAZED ELBOW S RELIEVE ANGLE BRACKETS TO CLEAR PIPE AND BACKHEAD EXPAND PIPE INTO FLANGE 11 5 573.61 IN OU T VIEW ON BACKHEAD SHOWING BLOWER VALVE CONNECTIONS LONGITUDINAL STAY CARRIER SEE DRAWING IMR 01003 DIMENSIONS ARE IN INCHES THIRD ANGLE PROJECTION TITLE BOILER GENERAL ARRANGEMENT SHEET 3 OF 3 TOLERANCES UNLESS OTHERWISE STATED: This drawing is confidential Graham Morris Engineering Ltd DRAWN GMM PROJECT ISLE OF MAN RAILWAY LOCOMOTIVES 10, 11, 12 & 13 and is supplied on the 37 Ashby Road CHECKED MATERIAL SEE SHEET 1 LINEAR DIME NSIONS: +/- 1/32" condition that it shall not be Daventry ANGLES: +/- 1° lent, copied or disclosed to DATE 04/01/12 FINISH NN11 9QD any other person without REMOVE ALL BURRS/SHARP EDGES USING permission. SCALE 1 : 3 DRAWING No PART No A CHAMFER/RADIUS OF 1/64" MAX © Tel 01327 872148 SIZE A2 IMR 01 000 | Issue | Modification | MOD No | Date | |||||
|---|---|---|---|---|---|---|---|---|---|
| 1 2 | ISSUED TO NOTIFIED BODY BLOWER VALVE CONNECTIONS LABELLED | 06/02/12 10/05/12 | |||||||
| DIMENSIONS ARE IN INCHES THIRD ANGLE PROJECTION | TITLE BOILER GENERAL ARRANGEMENT SHEET 3 OF 3 | ||||||||
| TOLERANCES UNLESS OTHERWISE STATED: LINEAR DIME NSIONS: +/- 1/32" ANGLES: +/- 1° REMOVE ALL BURRS/SHARP EDGES USING A CHAMFER/RADIUS OF 1/64" MAX | This drawing is confidential and is supplied on the condition that it shall not be lent, copied or disclosed to any other person without permission. © | Graham Morris Engineering Ltd 37 Ashby Road Daventry NN11 9QD Tel 01327 872148 | DRAWN GMM CHECKED DATE 04/01/12 SCALE 1 : 3 SIZE A2 | PROJECT ISLE OF MAN RAILWAY LOCOMOTIVES 10, 11, 12 & 13 | |||||
| MATERIAL SEE SHEET 1 | |||||||||
| FINISH | |||||||||
| PART No | DRAWING No IMR 01 000 |
| Issue Modification MOD No Date 70° 24 OFF Ø 7/8 CLEARANCE ON 20 PCD mm2 1 ISSUED TO NOTIFIED BODY FOR APPROVAL 06/02/12 1.75 Ø14.75 Ø9.5 3 OFF Ø3/4 RIVETS 2 BACKHEAD AND LOWER THROATPLATE CORNER RADII DIMENSION ADDED 20/03/12 Ø6 ON 4.375 PCD Ø 7/8 BSW TO TAKE DOME COVER SECURING STUD Ø1.75 x 11 TPI 3mm 3 23 BETWEEN ASHPAN LUGS WAS 22.25. 09/05/12 1" DEEP STEAM DOME BASE DETAIL OF SMOKEBOX FRONT ANGLE IRON AND RIVETING ADDED Ø22.25 5 6. SEE DRAWING IMR 01008 TELL TALE HOLE ADDED TO GIRDER STAY BOLTS AT REQUEST OF NOTIFIED BODY Ø FIREBOX DOORPLATE TO WRAPPER WELD DETAIL MAJOR WELD ON THE WATER SIDE Ø16.5 1.75 1.75 4 LONGITUDINAL STAY ATTACHMENT REVERSED TO PERMIT ASSEMBLY. 17/07/13 4.375 (WERE SCREWED INTO BACKHEAD, CLEARANCE AT SMOKEBOX TUBEPLATE). 70° (45mm) mm2 3.75 5.1Ø 0 1 57.2Ø 15 5 FIREBOX TUBEPLATE PROFILE ALTERED TO MATCH DOORPLATE AND 31/12/13 Ø Ø DOORPLATE LOWER CORNER RADIUS CHANGED FROM 1.625 TO 1.5, 57.3 TO PERMIT PRESSING OF BOTH PLATES FROM SAME TOOLING 5 OFF Ø3/4 RIVETS 0.375 O N 4 PCD 3mm 52.1 CSK ON OUTSIDE mm01 (10mm) 6 10" DIMENSION ADDED FOR VERTICAL POSITION (BACKHEAD) OF CENTRAL LONGITUDINAL STAY 22/12/14 5 OFF Ø3/4BSW O N 4 PCD 4 7/8 MIN FULL THREAD 12.5mm 20 STEAM DOME LIFTING HOOK 7 TEXT ERROR CORRECTED, BACKHEAD DOUBLING PLATE RIVETS WERE 12 OFF NOW 10 OFF. 20/04/15 R1 2.1875 RELIEVE TO WELD TO DOME CLEAR RIVETS 6 OFF Ø3/4 RIVETS Ø3.25 HOLE AND 6 OFF Ø5/8 BSW STUDS ON 4.625 PCD PART SECTION B - B O N 6.5 PCD TO TAKE REGULATOR STUFFING BOX CENTRE OF FIREBOX TUBEPLATE TO WRAPPER WELD DETAIL 14 OFF Ø3/4 RIVETS 6 OFF Ø7/8 BSW ON 7.25 PCD CSK ON OUTSIDE J PIPE R17.5 O N 12.5 PCD 1" MIN FULL THREAD 14 2mm 14 OFF Ø7/8 BSW ON 13 PCD CSK ON OUTSIDE mm5.1 5.81 2 OFF Ø3/4 HOLE ON 1.75 CENTRES 1" MIN FULL THREAD 46.25 A ND 3 OFF Ø5/8 BSW STUDS ON 3.5 PCD SECTION C - C LONGITUDINAL STAYCARRIER TO TAKE BLOWER VALVE 40° 3 X 3 X 5/8 ANGLE BRACKETS RELIEVE ANGLE BRACKETS TO SEE DRAWING IMR 01003 MAKE FROM 100 x 100 x 15mm MS ANGLE CLEAR EJECTOR STEAM PIPE 60 OFF Ø7/8 BSF BOLTS, 3.5 LONG WITH Ø3/16 TELL TALE HOLE 1.5 DEEP A 0.5 R0 .375 1 22.25 578.0 60 OFF FERRULE, 1.75 OD x 29/32 ID x 1.75 LONG Ø3/4 HOLE AND 3 OFF Ø5/8 BSW STUDS ON 2.5 PCD 9 5.1 IN 4 OFF POSITIONS TO TAKE WATER GAUGE COCKS 3 5mm 2.75 19 6 13 C C 4.25 4.25 4.25 4.25 Ø5/8 RIVETS OR 1 22.25 26.5 ROUND HEAD BOLTS AT 3.625 PITCH 18 FIREHOLE DOOR WELD DETAIL 7.9375 5734.1 2.125 17 14 14 B 2.875 °54 2.5 3.25 5.0 D OUBLING PLATE, SEE DETAIL 1.375 16 93Ø 6 121 OFF Ø1½ x 57.2 R0.2 5 521.0 10 OFF Ø3/4 RIVETS 526.1 0.875 1 SE CURING DOUBLING PLATE 5 .6 5734.1 5734.1 8 OFF LINKS 16 OFF PINS 6 OFF GIRDER STAYS 2 5 SEMI COUNTERSUNK ON THE OUTSIDE 526.0 521.4 Ø1.75 9 OFF Ø1.25 LONGITUDINAL STAY SEE DRAWIN G S EE DRAWING SEE DR AWINGS IMR 03004 15 IMR 01006 IMR 01007 AND IMR 03005 60 x 60 x 10mm ANGLE IRON WITH 2 OFF Ø1" BSPT FUSIBLE PLUGS 31 OFF Ø5/8 RIVETS EQUALLY SPACED. FITTED TO BUSHES IN IN SMOKEBOX FRONT PLATE AND FIREBOX CROWN SEE DETAIL Ø16 WRAPPER. 8 36 (NOTE 2 OFF RIVETS EACH SIDE, 7 ON FRONT PLATE CENTRE LINE, Ø17 TAKE DART BAR BRACKET AND 6 5.41 FRONT PLATE TOP RIVET IS 52.31 5.31 REPLACED WITH Ø1 HOLE TO TAKE 13.125 Ø27 5.01 HANDRAIL SUPPORT) 5 R4 52.7 ALTERNATIVELY OMIT ANGLE IRON, R1 7 WELD FRONT PLATE TO WRAPPER 5 4 578.2 5 1 578.2 AND FIT DUMMY RIVETS R1 1 15.5 15.5 5 2 1. 1 11 5 3. 2.75 2.875 5 2 5 .3 2 39.5 5 7 .2 1 4. R 26 R 26 11.25 5 7 8 5 7 3. 5 11 6 .3 3 .4 7 5 3 4. 521.61 7 37 = = 6 R 22 = 32 = 72 5 7 8 6 .3 3. 5 6 2 5 SIDE STAYS = 7 = = = 335 OFF Ø7/8 x 11 TPI 5 2 5 .3 3. 5 2. 2 31 0.25 MAX 52.1 = = 5 5 2 .3 3. 1 8 7 R 5.75 11 = = R 24 R 24 44 5.75 2.375 R1 5 7 3 .3 3. 6 2 5 3. 3 7 5 R 18 52.2 = 5 2 6 3. B 5 3.5 6.625 7 = 1 3 121TUBES Ø1½ OD x 10 SWG. SWELLED +1/16 AT SMOKEBOX END, 3. 57.3 4 EXPANDED INTO TUBEPLATES BOTH ENDS, BEADED AT FIREBOX END. = 0.375 17.5 = = 4 OFF Ø3/4 BSW STUDS 5.3 3 OFF Ø3/4 BSW STUDS EACH SIDE TO SUPPORT BRICK ARCH 1.625 INCLINE 1 IN 9 NOMINAL T O TAKE FIREHOLE 9 TRIM TO SUIT WHEN FITTING DOOR RUNNERS 5.42 2 BOILER TO LOCOMOTIVE = 5.3 16.375 4 OFF PALM STAY SEE DRAWING IMR 01001 EXPANSION BRACKET 10 40° = 5.3 SEE DRAWING IMR 03002 Ø2.25 526.0 mm2 5.5 5.5 Ø3/4 CLEARANC E 57.3 5.3 5.3 2 1.5mm 3 3.75 52.0 521.1 1 OFF Ø7/8 STUD 92.25 2.875 2.875 3.875 TO TAKE FIREHOLE DOOR HANDLE IPT 7.5 3.5 A 11 27 6.75 FUSIBLE PLUG BUSH DETAIL x 4/3Ø 8/7Ø 15 9 28 BETWEEN FRAMES R3/4 12 4 OFF LUG TO TAKE FIREBAR CARRIER BRACKET ATTACH TO FOUNDATION RING WITH CONTINUOUS FILLET WELD NOTE VERY LIMITED CLEARANCE 53 ALL STAY HEADS, RIVET HEADS & WASHOUT PLUG BOSSES BELOW EXPANSION BRK TO PROTRUDE 1/4 MAX Ø3.75 HOLE AND 6 OFF Ø3/4 BSW STUDS ON 5.5 PCD SECTION A -A TO TAKE STEAM HEADER 26.25 0.25 MIN 25.5 30° SIDE STAY DETAIL 17 EXPOSED THREAD LENGTH TO BE 3 OFF Ø1.25 BSPT WASHOUT PLUGS AS CLOSE TO 0.25 AS IS PRACTICAL WITH 1.5AF HEADS 1 9 3.625 3.625 3.625 3.625 8.5 1 3 9.75 Ø3/4 HOLE AND 2 OFF Ø5/8 BSW STUDS ON 3.25 CENTRES TO TAKE BLOWER PIPE 5.0 2 R1 .5 XORPPA R1.5 70 OFF Ø3/4 RIVETS ON 42 PCD SEMI COUNTERSUNK BOTH ENDS 3 HCTIP = 9 121 OFF Ø1 / SGUL 16 28.1 2 5 7 1 7. 573.61 1 = NEEWTEB TA R STEVIR 1 THESE RIVETS SEMI COUNTERSUNK ON INSID E 40° 32 = 4/3Ø 1.5mm 578.2 RIVET HOLE PASSES THROUGH BUTT WELD R1 mm6 FFO mm2 01 = 3.5 51 52.31 11.25 5.01 01 = 52.7 15.625 WELD DETAIL FOR ALL SET IN BUSHES 578.2 MAJOR WELD ON OUTSIDE 2 OFF Ø3/4 SCREW 1 1.375 LONG = CORNER REMOVED DRILL BACKHEAD AND DOUBLING 6 OFF BUSH Ø2.75 x 1.125 THICK TO CLEAR SCREW DOUBLING PLATE DETAIL PLATE Ø1¼ CLEARANCE TO TAKE Ø1¼ BSPT WASHOUT PLUGS 24 OFF Ø3/4 RIVETS AT 1.875 PITCH, SEMI COUNTERSUNK ON THE OUTSIDE = NIM ITEM NO DESCRIPTION MATERIAL SECTION MATERIAL SPECIFICATION 52.1Ø 521.61 Ø36 = 57.2Ø 1 BOILER BARREL BOILER PLATE 12.5mm BS EN10028-2 P265GH (BS1501-151/161-430B) 2 THROAT PLATE BOILER PLATE 12.5mm BS EN10028-2 P265GH (BS1501-151/161-430B) 521.02 057.12 3 FIREBOX OUTER WRAPPER BOILER PLATE 12.5mm BS EN10028-2 P265GH (BS1501-151/161-430B) Ø 46 4 BACKHEAD BOILER PLATE 12.5mm BS EN10028-2 P265GH (BS1501-151/161-430B) = BOILER FOR ISLE OF MAN RAILWAY LOCOMOTIVES Nos 10, 11, 12 & 13 5781.62 5 BACKHEAD DOUBLING PLATE BOILER PLATE 12.5mm BS EN10028-2 P265GH (BS1501-151/161-430B) 6 SMOKEBOX TUBEPLATE BOILER PLATE 20.0mm BS EN10028-2 P265GH (BS1501-151/161-430B) 0.25 MIN SATURATED STEAM, COAL FIRED LOCOMOTIVE BOILER. 7 BUTT STRAPS, INNER AND OUTER BOILER PLATE 12.5mm BS EN10028-2 P265GH (BS1501-151/161-430B) DESIGNED WITH REFERENCE TO THE RELEVANT PARTS OF BS931:1951 AND BS2790:1969 8 FIREBOX INNER WRAPPER BOILER PLATE 10.0mm BS EN10028-2 P265GH (BS1501-151/161-430B) WORKING PRESSURE 160 PSI (11.0bar) MAX = 9 FIREBOX DOORPLATE BOILER PLATE 10.0mm BS EN10028-2 P265GH (BS1501-151/161-430B) WORKING TEMPERATURE (WATER SIDE) 188°C LONGITUDINAL STAY BACKHEAD DETAIL 10 FIREBOX TUBEPLATE BOILER PLATE 12.5mm BS EN10028-2 P265GH (BS1501-151/161-430B) HYDRAULIC TEST PRESSURE 240 PSI (16.6bar) 578.0 R3.25 CAULKING EDGES TO BE MACHINED/GROUND TO APPROX 80° 11 FIREHOLE DOOR RING BOILER PLATE 20.0mm BS EN10028-2 P265GH (BS1501-151/161-430B) 3.75 MANUFACTURING INSPECTIONS TO BE IN ACCORDANCE WITH BS931. 12 FOUNDATION RING AND LUGS BOILER PLATE SEE DRAWING BS EN10028-2 P265GH (BS1501-151/161-430B) 3.75 3.75 ALL MANUFACTURING INSPECTIONS AND MATERIALS TO HAVE CERTIFICATES OF CONFORMITY. FOR BOILER PLATE AND 13 STEAM DOME FLANGE BOILER PLATE SEE DRAWING BS EN10028-2 P265GH (BS1501-151/161-430B) 5.5 TUBE THESE MUST BE IN THE FORM OF A SPECIFIC TEST CERTIFICATE OF TYPE EN10204 3.1.B 14 STEAM DONE BARREL STEEL TUBE SEE DRAWING BS3602 HFS430 or equivalent 1¼ x 11 TPI MANUFACTURERS PLATE TO SHOW: NAME AND ADDRESS, R2 15 STEAM DOME TOP BOILER PLATE 12.5mm BS EN10028-2 P265GH (BS1501-151/161-430B) YEAR OF MANUFACTURE AND SERIAL No, 16 STEAM DOME COMPENSATING PLATE BOILER PLATE 16.0mm BS EN10028-2 P265GH (BS1501-151/161-430B) MAXIMUM WORKING PRESSURE, TEST PRESSURE AND DATE, NIM 6 16 17 GIRDER STAY ANGLE BRACKETS MILD STEEL SEE DRAWING BS EN10025:S275 (BS4360 43A) CE MARK AND NOTIFIED BODY'S STAMP/REF No, 52.1Ø BACKHEAD STAY DETAIL ONLY LIFT BOILER WHEN DRY USING SLINGS OR CHAINS IN AT LEAST 2 POSITIONS. 18 BARREL ANGLE RING MILD STEEL SEE DRAWING BS EN10025:S275 (BS4360 43A) 57.2Ø 2.5 x 1.75 x 3/8 ANGLE 19 SMOKEBOX MILD STEEL 8.0mm BS EN10025:S275 (BS4360 43A) (MAKE FROM 70 x 70 x 10mm) 20 STEAM DOME LIFTING HOOKS MILD STEEL SEE DRAWING BS EN10025:S275 (BS4360 43A) DIMENSIONS ARE IN INCHES THIRD ANGLE PROJECTION TITLE BOILER GENERAL ARRANGEMENT SHEET 1 OF 3 POSITION TO SUIT WHEN FITTING BOILER TO LOCOMOTIVE 28 BETWEEN FRAMES NOMINAL - BOILER TUBES BOILER TUBE SEE DRAWING BS3059:ERW/HFS320 or BS3602 CFS360 LANIMON - FIREBOX SIDE STAYS COLD DRAWN MILD STEEL BAR AS REQUIRED BS970:070M20 (En3B) or BS970:080M15 (En32B) THREAD TUBEPLATE TOLERANCES UNLESS OTHERWISE STATED: This drawing is confidential Graham Morris Engineering Ltd DRAWN GMM PROJECT ISLE OF MAN RAILWAY LOCOMOTIVE NO 4 (CUT TO SUIT WHEN FITTING BOILER TO LOCOMOTIVE) - LONGITUDINAL STAYS COLD DRAWN MILD STEEL BAR AS REQUIRED BS970:070M20 (En3B) or BS970:080M15 (En32B) 1¼ x 11TPI and is supplied on the 37 Ashby Road CHECKED MATERIAL SEE ABOVE - RIVETS MILD STEEL TO BS425 BS EN10025:S275 (BS4360 43A) 573.3 0.25 MIN LINEAR DIMENSIONS: +/- 1/32" condition that it shall not be Daventry - PADS & FLANGES BOILER PLATE AS REQUIRED BS EN10028-2 P265GH (BS1501-151/161-430B) ANGLES: +/- 1° lent, copied or disclosed to DATE 26/01/12 FINISH _ NN11 9QD any other person without - BUSHES, STUDS, NUTS, BOLTS & FERRULES COLD DRAWN MILD STEEL BAR AS REQUIRED BS970:070M20 (En3B) or BS970:080M15 (En32B) REMOVE ALL BURRS/SHARP EDGES USING permission. SCALE 1 : 6 PART No _ DRAWING No VIEW ON SMOKEBOX VIEW ON SMOKEBOX TUBEPLATE - WASHOUT PLUGS GUNMETAL AS REQUIRED LG4 LONGITUDINAL STAY SMOKEBOX DETAIL A CHAMFER/RADIUS OF 1/64" MAX © Tel 01327 872148 SIZE A0 IMR 03 000 - INTERNALPIPEWORK COPPER AS REQUIRED BS2871 C106 | MOD No | Date | ||||||
|---|---|---|---|---|---|---|---|---|
| 06/02/12 20/03/12 09/05/12 17/07/13 31/12/13 22/12/14 20/04/15 | ||||||||
| DIMENSIONS ARE IN INCHES THIRD ANGLE PROJECTION TITLE | BOILER GENERAL ARRANGEMENT SHEET 1 OF 3 | |||||||
| TOLERANCES UNLESS OTHERWISE STATED: LINEAR DIMENSIONS: +/- 1/32" ANGLES: +/- 1° REMOVE ALL BURRS/SHARP EDGES USING A CHAMFER/RADIUS OF 1/64" MAX | This drawing is confidential and is supplied on the condition that it shall not be lent, copied or disclosed to any other person without permission. © | Graham Morris Engineering Ltd 37 Ashby Road Daventry NN11 9QD Tel 01327 872148 | DRAWN GMM PROJEC | T ISLE OF MAN RAILWAY LOCOMOTIVE NO 4 | ||||
| CHECKED MATERIA | L SEE ABOVE | |||||||
| DATE 26/01/12 FINISH | _ | |||||||
| SCALE 1 : 6 PART SIZE A0 | No _ | DRAWING No IMR 03 000 |
| Ø16.5 R1 R17.5 0.5 9 5.1 °54 x 521.0 | ||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 14 | 7.9375 5734.1 3 5.0 Ø1.75 5 R1 4 | |||||||||||||||
| 1.375 | ||||||||||||||||
| 526.0 9 OFF Ø1.2 | ||||||||||||||||
| 5 LONGITUDINAL STAY | ||||||||||||||||
| Ø16 | ||||||||||||||||
| Ø17 | ||||||||||||||||
| Ø27 | ||||||||||||||||
| 2.75 | 39.5 | 2.875 57.3 5.3 5.3 5.3 5.5 E | ||||||||||||||
| 37 | ||||||||||||||||
| = = SIDE STAYS 335 OFF Ø7/8 x 11 TPI 52.1 = = 52.2 | ||||||||||||||||
| 0.25 MAX | ||||||||||||||||
| 3 OFF Ø3/4 BSW STUDS EACH SIDE TO S | UPPORT BRICK ARCH Ø3/4 CLEARANC 5.3 | |||||||||||||||
| 4 5.81 578.0 |
|---|
| 6 |
| 1 .6 2 5 13.125 | ||||||
|---|---|---|---|---|---|---|
| 13.125 | ||||||
| 1 | ||||||
| 15.5 | ||||||
| R 26 5 2. 2 R 5.75 = = = = = = = 5.5 | 5.75 | R 26 11.25 6 R = = 11 = 5 2 6 3. 6.625 | 3. 5 2 5 1 4. | |||
| 5 3. 5 7 3 4. 7 = | ||||||
| 5 2 6 5 3. 7 5 2 3. 31 5 7 R 24 8 1 3. 5 7 3 3. | ||||||
| 7.5 27 | ||||||
| 28 BETWEEN FRAMES |
| 25.5 |
|---|
| 17 9 8.5 |
| = = = |
|---|
| = |
| 3.5 11.25 |
|---|
| 15.625 |
| = |
|---|
| = |
| = |
| = |
| = |
| Issue Modification MOD No Date 1 ISSUED TO NOTIFIED BODY 06/02/12 70 OFF Ø3/4 RIVETS AT 1.81 PITCH APPROX SEMI COUNTERSUNK ON OUTSIDE 2 LOWER THROATPLATE AND BACKHEAD TO WRAPPER 21/01/16 XORPPA RIVETS ARE NOW SEMI COUNTERSUNK ON THE INSIDE TO AID CIRCULATION 6 OFF RIVETS COUNTERSUNK ON OUTSIDE TO CLEAR ANGLE BRACKE T 7 HCTIP BUTT STRAPS, EXTERNAL & INTERNAL N OTE THAT THESE MAY BE REPLACED WITH 99.1 A WELDED JOINT IN THE SAME POSITION IF REQUIRED. 2 OFF RIVETS REPLACED BY Ø3/4 BSW STUD S TA STEVIR 4/3Ø SIDE CENTRE LINE FFO LARGE ANGLE BRACKE T SEE DETAIL 31 14.25 Ø3/4 RIVETS AT 3" PITCH 3 OFF SMALL ANGLE BRACKET SEE DETAIL 2 OFF Ø5/8 BSW STUDS AND 1 OFF Ø3/8 HOLE TO SUIT SANDERS VALVE 5.2 5 4.75 SPARTS 3.375 DNUORA TTUB 7.5 RETUO 521.02 = = DNA RENNI 5.7 DNUORA DNUORA DNUORA TOP CENTRE LINE 2.25 52.13 91 22 2.5 XORPPA HCTIP 52.1 32 OFF Ø3/4 RIVETS ON 19.5 PCD 49.1 SEMI COUNTERSUNK ON OUTSIDE 52.1 = TA = STEVIR 52.1 6 R = 16 OFF Ø3/4 RIVETS ON 24.5 PC D 4/3Ø 4.75 6 OFF Ø3/4 RIVETS R = EQUALLY SPACED IN FFO EACH ANGLE BRACKET 5.3 4.75 R 43 DNUORA = R 3.5 2 OFF Ø7/8 BSW STUDS DNUORA EACH SIDE TO TAKE SANDBOXES 14.25 52.64 6.75 7.5 57.11 SIDE CENTRE LINE 2 m m 0° 7 m 38.375 15.625 m EDISNI 3 EHT DETAIL FOR OPTIONAL LONGITUDINAL BARREL BUTT WELD NO KNUSRETNUOC MAJOR WELD MAY BE INTERNAL OR EXTERNAL XORPPA XORPPA HCTIP DRILL THIS FACE AS REQUIRED HCTIP DRILL THIS FACE AS REQUIRED WHEN FITTING BOILER TO LOCOMOTIVE IMES WHEN FITTING BOILER TO LOCOMOTIVE 1.5 x 'D' 89.1 XORPPA EDISNI FFO 23/3 59.1 'D' TA EDISNI SLOT THIS HOLE AS REQUIRED TA STEVIR EHT 11 TO PERMIT FITTING OVER STUDS SLOT THIS HOLE AS REQUIRED TNIOJ HCTIP EHT NO TO PERMIT FITTING OVER STUDS 4/3Ø NO KNUSRETNUOC 79.1 ETALPTAORHT KNUSRETNUOC FFO TA 60° STEVIR 57 3.75 TYPICAL RIVET DETAIL 8 5 3 (75mm) 5.3 ALL RIVETS BELOW EXPANSION BRACKET SEMI COUNTERSUNK ON OUTSIDE 6 DRILL NOMINAL SIZE, REAM + 1/16 ON ASSEMBLY 6 OT 4/3Ø IMES IMES LERRAB FFO FFO 31 31 1.125 1.5 NI STEVIR 2 OFF Ø3/4 CLEARANCE 2 OFF Ø3/4 CLEARANCE 4 2.5 ALL RIVETS Ø3/4 SNAP HEAD UNLESS OTHERWISE STATED (100mm) 24 OFF Ø3/4 RIVETS AT 1.875 PITCH 4/3Ø FFO DETAIL FOR LARGE ANGLE BRACKET DETAIL FOR SMALL ANGLE BRACKET DIMENSIONS ARE IN INCHES THIRD ANGLE PROJECTION TITLE BOILER GENERAL ARRANGEMENT SHEET 2 OF 3 MAKE FROM 100 x 100 x 12mm MS ANGLE MAKE FROM 75 x 75 x 12mm MS ANGLE 71 TOLERANCES UNLESS OTHERWISE STATED: This drawing is confidential Graham Morris Engineering Ltd DRAWN GMM PROJECT ISLE OF MAN RAILWAY LOCOMOTIVES NO 4 and is supplied on the 37 Ashby Road CHECKED MATERIAL SEE SHEET 1 LINEAR DIMENSIONS: +/- 1/32" condition that it shall not be Daventry ANGLES: +/- 1° lent, copied or disclosed to DATE 26/01/12 FINISH _ NN11 9QD any other person without REMOVE ALL BURRS/SHARP EDGES USING permission. SCALE 1 : 6 PART No _ DRAWING No A CHAMFER/RADIUS OF 1/64" MAX © Tel 01327 872148 SIZE A1 IOM 03 000 | Issue | Modification | MOD No | Date | |||||
|---|---|---|---|---|---|---|---|---|---|
| 1 2 | ISSUED TO NOTIFIED BODY LOWER THROATPLATE AND BACKHEAD TO WRAPPER RIVETS ARE NOW SEMI COUNTERSUNK ON THE INSIDE TO AID CIRCULATION | 06/02/12 21/01/16 | |||||||
| DIMENSIONS ARE IN INCHES THIRD ANGLE PROJECTION | TITLE BOILER GENERAL ARRANGEMENT SHEET 2 OF 3 | ||||||||
| TOLERANCES UNLESS OTHERWISE STATED: LINEAR DIMENSIONS: +/- 1/32" ANGLES: +/- 1° REMOVE ALL BURRS/SHARP EDGES USING A CHAMFER/RADIUS OF 1/64" MAX | This drawing is confidential and is supplied on the condition that it shall not be lent, copied or disclosed to any other person without permission. © | Graham Morris Engineering Ltd 37 Ashby Road Daventry NN11 9QD Tel 01327 872148 | DRAWN GMM | PROJECT ISLE OF MAN RAILWAY LOCOMOTIVES NO 4 | |||||
| CHECKED | MATERIAL SEE SHEET 1 | ||||||||
| DATE 26/01/12 | FINISH _ | ||||||||
| SCALE 1 : 6 | PART No _ | DRAWING No IOM 03 000 | |||||||
| SIZE A1 |
| 14.25 3 OFF SMALL ANGLE BRACKET SEE DETAIL 4.75 3.375 = = DNUORA DNUORA DNUORA 52.13 91 22 6 OFF Ø3/4 RIVETS EQUALLY SPACED IN EACH ANGLE BRACKET 14.25 | |||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 5.2 5 | |||||||||||||||||
| SPARTS DNUORA TTUB RETUO 521.02 DNA RENNI 5.7 | |||||||||||||||||
| 32 OFF Ø3/4 RIVETS ON 19.5 PCD SEMI COUNTERSUNK ON OUTSIDE 16 OFF Ø3/4 RIVETS ON 24.5 PC D DNUORA 2 OFF Ø7/8 BSW STUDS EACH SIDE TO TAKE SANDBOXES 52.64 | XORPPA HCTIP 49.1 TA STEVIR 4/3Ø FFO 43 DNUORA 7.5 57.11 | ||||||||||||||||
| EDISNI EHT NO KNUSRETNUOC IMES FFO 31 | |||||||||||||||||
| Issue Modification MOD No Date 1 ISSUED TO NOTIFIED BODY 06/02/12 2 BLOWER VALVE CONNECTIONS LABELLED 10/05/12 FIT Ø5/8 BSW STUD AND PIPE CLAM P STEAM FEED TO VACUUM EJECTOR STEAM FEED IN TO BLOWER VALVE 1.75 OD x 10 SWG COPPER 3/4 OD x 16 SW G EXPANDED INTO BACKHEAD STEAM FEED OUT TO BLOWER 3/4 OD x 16 SWG COPPER BEND PIPE OR USE EXPANDED INTO TUBEPLATE RELIEVE ANGLE BRACKETS TO CLEAR PIPE PROPRIETRY BRAZED ELBOWS AND BACKHEAD EXPAND PIPE INTO FLANGE 11 5 IN OU T 573.61 VIEW ON BACKHEAD SHOWING BLOWER VALVE CONNECTIONS LONGITUDINAL STAY CARRIER SEE DRAWING IMR 01003 DIMENSIONS ARE IN INCHES THIRD ANGLE PROJECTION TITLE BOILER GENERAL ARRANGEMENT SHEET 3 OF 3 TOLERANCES UNLESS OTHERWISE STATED: This drawing is confidential Graham Morris Engineering Ltd DRAWN GMM PROJECT ISLE OF MAN RAILWAY LOCOMOTIVE NO 4 and is supplied on the 37 Ashby Road CHECKED MATERIAL SEE SHEET 1 LINEAR DIME NSIONS: +/- 1/32" condition that it shall not be Daventry ANGLES: +/- 1° lent, copied or disclosed to DATE 26/01/12 FINISH NN11 9QD any other person without REMOVE ALL BURRS/SHARP EDGES USING permission. SCALE 1 : 3 DRAWING No PART No A CHAMFER/RADIUS OF 1/64" MAX © Tel 01327 872148 SIZE A2 IMR 03 000 | Issue | Modification | MOD No | Date | |||||
|---|---|---|---|---|---|---|---|---|---|
| 1 2 | ISSUED TO NOTIFIED BODY BLOWER VALVE CONNECTIONS LABELLED | 06/02/12 10/05/12 | |||||||
| DIMENSIONS ARE IN INCHES THIRD ANGLE PROJECTION | TITLE BOILER GENERAL ARRANGEMENT SHEET 3 OF 3 | ||||||||
| TOLERANCES UNLESS OTHERWISE STATED: LINEAR DIME NSIONS: +/- 1/32" ANGLES: +/- 1° REMOVE ALL BURRS/SHARP EDGES USING A CHAMFER/RADIUS OF 1/64" MAX | This drawing is confidential and is supplied on the condition that it shall not be lent, copied or disclosed to any other person without permission. © | Graham Morris Engineering Ltd 37 Ashby Road Daventry NN11 9QD Tel 01327 872148 | DRAWN GMM | PROJECT ISLE OF MAN RAILWAY LOCOMOTIVE NO 4 | |||||
| CHECKED | MATERIAL SEE SHEET 1 | ||||||||
| DATE 26/01/12 | FINISH | ||||||||
| SCALE 1 : 3 | PART No | DRAWING No IMR 03 000 | |||||||
| SIZE A2 |
| Please | Refer | to | the | supplied | General | Arrangement | drawings | IMR | 01 | 000 | and | IMR | |||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 03 | 000 |
Full Response Text
22
1
2.75
2 OFF Ø1" BSPT FUSIBLE PLUGS
FITTED TO BUSHES IN
FIREBOX CROWN
SEE DETAIL
11.25
7.5
3.5
Ø 3.75
1
PART No
CHECKED
MATERIAL
Graham Morris Engineering Ltd
37 Ashby Road
Daventry
NN11 9QD
Tel 01327 872148
PROJECT
FINISH
DRAWN
DATE
SCALE
SIZE
TOLERANCES UNLESS OTHERWISE STATED:
LINEAR DIMENSIONS: +/- 1/32"
ANGLES: +/- 1°
REMOVE ALL BURRS/SHARP EDGES USING
A CHAMFER/RADIUS OF 1/64" MAX
This drawing is confidential
and is supplied on the
condition that it shall not be
lent, copied or disclosed to
any other person without
permission.
©
THIRD ANGLE PROJECTION
DIMENSIONS ARE IN INCHES
TITLE
GMM
04/01/12
1 : 6
A0
BOILER GENERAL ARRANGEMENT
ISLE OF MAN RAILWAY LOCOMOTIVES NOS 10, 11, 12 & 13
Date
Issue
Modification
MOD No
DRAWING No
_
IMR 01 000
_
SEE ABOVE
SHEET 1 OF 3
Ø16.5
Ø22.25
CORNER REMOVED
TO CLEAR SCREW
NOTE VERY LIMITED CLEARANCE
ALL STAY HEADS, RIVET HEADS & WASHOUT PLUG BOSSES
BELOW EXPANSION BRK TO PROTRUDE 1/4 MAX
4
A
A SECTION A -A B
B PART SECTION B - B 5 4
C
C SECTION C - C 92.25 59 16.375 22.25 0.875 2.75 2.875 2.75 1.625 70 OFF Ø3/4 RIVETS ON 42 PCD SEMI COUNTERSUNK BOTH ENDS Ø39 8.5 9 25.5 7.25 10 17 10.5 13.25 15 2.875 16.125 26.25
Ø3.75 HOLE AND 6 OFF Ø3/4 BSW STUDS ON 5.5 PCD TO TAKE STEAM HEADER
Ø3/4 HOLE AND 2 OFF Ø5/8 BSW STUDS ON 3.25 CENTRES TO TAKE BLOWER PIPE
3 OFF Ø1.25 BSPT WASHOUT PLUGS WITH 1.5AF HEADS
Ø36 VIEW ON SMOKEBOX TUBEPLATE VIEW ON SMOKEBOX Ø46
R0.25 20.125 21.750 28 BETWEEN FRAMES NOMINAL (CUT TO SUIT WHEN FITTING BOILER TO LOCOMOTIVE) 2.5 x 1.75 x 3/8 ANGLE (MAKE FROM 70 x 70 x 10mm) POSITION TO SUIT WHEN FITTING BOILER TO LOCOMOTIVE 6 0.875
R2
3.75 16
R3.25 26.1875 INCLINE 1 IN 9 NOMINAL TRIM TO SUIT WHEN FITTING BOILER TO LOCOMOTIVE 3.375 0.375
R1
R17.5 1.5 0.5
24 OFF Ø 7/8 CLEARANCE ON 20 PCD 0.125 x 45° 0.875 6 18.5
R0.375 Ø16 Ø17 Ø27 46.25 1.75 Ø6 Ø1.5 5 OFF Ø3/4BSW ON 4 PCD 7/8 MIN FULL THREAD
5 OFF Ø3/4 RIVETS ON 4 PCD CSK ON OUTSIDE
121TUBES Ø1½ OD x 10 SWG. SWELLED +1/16 AT SMOKEBOX END, EXPANDED INTO TUBEPLATES BOTH ENDS, BEADED AT FIREBOX END.
9 OFF Ø1.25 LONGITUDINAL STAY
3.5 17.5 2.375
R1 2.5 3.25 7.9375 29.5 17 17 Ø14.75 Ø 10 14 OFF Ø7/8 BSW ON 13 PCD 1" MIN FULL THREAD
14 OFF Ø3/4 RIVETS ON 12.5 PCD CSK ON OUTSIDE
1.4375 1.4375 25.25 Ø9.5 6 OFF Ø7/8 BSW ON 7.25 PCD 1" MIN FULL THREAD 6 OFF Ø3/4 RIVETS ON 6.5 PCD CSK ON OUTSIDE
2.1875 Ø2.75
RELIEVE TO CLEAR RIVETS Ø6.5 3 OFF Ø3/4 RIVETS ON 4.375 PCD
Ø1.75 x 11 TPI 1" DEEP 0.5 1.4375 2.875 3 2.875 8 OFF BUSH Ø2.75 x 1.125 THICK TO TAKE Ø1¼ BSPT WASHOUT PLUGS 18.5 3.5 6.75 9 1.75 1
Ø3/4 CLEARANCE 3.75 22.75 27 39 EXPANSION BRACKET SEE DRAWING IMR 01002 42 43 SIDE STAYS 335 OFF Ø7/8 x 11 TPI = = 3.75 1 5.5 3.6875 1.25 3.375 3.25 3.5 4.375 3.25 3.625 = = = = 3.6875 3.375 3.1875 3.25 3.5625 4.375 4.125 3.625 = = = = 3.5 6 OFF GIRDER STAYS SEE DRAWINGS IMR 01004 AND IMR 01005
8 OFF LINKS SEE DRAWING IMR 01006 16 OFF PINS SEE DRAWING IMR 01007
1.625
2.75 45.5 2.875 3.875 3.75 11
3.5 72 OFF FERRULE, 1.75 OD x 29/32 ID x 1.75 LONG 72 OFF Ø7/8 BSF BOLTS, 3.5 LONG WITH Ø3/16 TELL TALE HOLE 1.5 DEEP
1.125 2 0.25 4 OFF PALM STAY SEE DRAWING IMR 01001
15 LONGITUDINAL STAYCARRIER SEE DRAWING IMR 01003
STEAM DOME BASE SEE DRAWING IMR 01008 4.25 4.25 2.125 4.25 4.25 7.25 10.5 13.25 2.875 16.125 13.125 121 OFF Ø1 9/16
121 OFF Ø1½ 5.75
R22.5 5.75 = = = = = = = 5.5 27 5.625 3.5 R 6 14.5 5 7 7 13.5 R 26 R 24 R 18 1
R4 2.875 0.5 30° 28 BETWEEN FRAMES THESE RIVETS SEMI COUNTERSUNK ON INSIDE
RIVET HOLE PASSES THROUGH BUTT WELD
10 OFF Ø3/4 RIVETS AT 1.82 PITCH APPROX 16.375 1.625 27 OFF Ø3/4 RIVETS AT 1.90 PITCH APPROX, SEMI COUNTERSUNK ON THE OUTSIDE 2 OFF Ø3/4 SCREW 1.375 LONG
2
=
=
=
5.5 3 0.5 = = 3.625 3.625 3.625 3.625 3.75 3.75 3 11 6.625 7 7 13 BACKHEAD STAY DETAIL 4 OFF Ø3/4 BSW STUDS TO TAKE FIREHOLE DOOR RUNNERS 1 OFF Ø7/8 STUD TO TAKE FIREHOLE DOOR HANDLE
Ø3.25 HOLE AND 6 OFF Ø5/8 BSW STUDS ON 4.625 PCD TO TAKE REGULATOR STUFFING BOX 2 OFF Ø3/4 HOLE ON 1.75 CENTRES AND 3 OFF Ø5/8 BSW STUDS ON 3.5 PCD TO TAKE BLOWER VALVE
DOUBLING PLATE, SEE DETAIL Ø3/4 HOLE AND 3 OFF Ø5/8 BSW STUDS ON 2.5 PCD IN 4 OFF POSITIONS TO TAKE WATER GAUGE COCKS
9.75 7 R 17.125 R1 3.5 11.25 15.625 2.875 1
1
10 OFF Ø3/4 RIVETS SECURING DOUBLING PLATE SEMI COUNTERSUNK ON THE OUTSIDE DOUBLING PLATE DETAIL 12.5mm 10mm 70° 2mm 3mm 1.5mm 2mm 40° 6mm 1.5mm 40° 2mm R3/4 0.25 MIN Ø3/4 Ø2.75 MIN 0.25 MIN Ø2.75 MIN 0.25 MIN 1¼ x 11TPI
Ø7/8 x 11 TPI 70° 3mm 2mm Ø5/8 RIVETS OR ROUND HEAD BOLTS AT 3.625 PITCH
3 X 3 X 5/8 ANGLE BRACKETS MAKE FROM 100 x 100 x 15mm MS ANGLE
1.375 0.625 0.25 MAX 2 3 4 5 6 9 10 8 11 12 13 14 15 16 17 18 6 19 = = 2.25 1.25 = = 3 OFF Ø3/4 BSW STUDS EACH SIDE TO SUPPORT BRICK ARCH
1
1
1
4 OFF LUG TO TAKE FIREBAR CARRIER BRACKET
ATTACH TO FOUNDATION RING WITH CONTINUOUS FILLET WELD
60 x 60 x 10mm ANGLE IRON WITH
31 OFF Ø5/8 RIVETS EQUALLY SPACED.
IN SMOKEBOX FRONT PLATE AND
WRAPPER.
(NOTE 2 OFF RIVETS EACH SIDE,
ON FRONT PLATE CENTRE LINE,
TAKE DART BAR BRACKET AND
FRONT PLATE TOP RIVET IS
REPLACED WITH Ø1 HOLE TO TAKE
HANDRAIL SUPPORT)
ALTERNATIVELY OMIT ANGLE IRON,
WELD FRONT PLATE TO WRAPPER
AND FIT DUMMY RIVETS
4.375 CENTRE OF J PIPE
Ø7/8 BSW TO TAKE DOME COVER SECURING STUD
1.75 3.75 1.25 1.75 0.375 (10mm) (45mm) ITEM NO DESCRIPTION MATERIAL SECTION MATERIAL SPECIFICATION 1 BOILER BARREL BOILER PLATE 12.5mm BS EN10028-2 P265GH (BS1501-151/161-430B) 2 THROAT PLATE BOILER PLATE 12.5mm BS EN10028-2 P265GH (BS1501-151/161-430B) 3 FIREBOX OUTER WRAPPER BOILER PLATE 12.5mm BS EN10028-2 P265GH (BS1501-151/161-430B) 4 BACKHEAD BOILER PLATE 12.5mm BS EN10028-2 P265GH (BS1501-151/161-430B) 5 BACKHEAD DOUBLING PLATE BOILER PLATE 12.5mm BS EN10028-2 P265GH (BS1501-151/161-430B) 6 SMOKEBOX TUBEPLATE BOILER PLATE 20.0mm BS EN10028-2 P265GH (BS1501-151/161-430B) 7 BUTT STRAPS, INNER AND OUTER BOILER PLATE 12.5mm BS EN10028-2 P265GH (BS1501-151/161-430B) 8 FIREBOX INNER WRAPPER BOILER PLATE 10.0mm BS EN10028-2 P265GH (BS1501-151/161-430B) 9 FIREBOX DOORPLATE BOILER PLATE 10.0mm BS EN10028-2 P265GH (BS1501-151/161-430B) 10 FIREBOX TUBEPLATE BOILER PLATE 12.5mm BS EN10028-2 P265GH (BS1501-151/161-430B) 11 FIREHOLE DOOR RING BOILER PLATE 20.0mm BS EN10028-2 P265GH (BS1501-151/161-430B) 12 FOUNDATION RING AND LUGS BOILER PLATE SEE DRAWING BS EN10028-2 P265GH (BS1501-151/161-430B) 13 STEAM DOME FLANGE BOILER PLATE SEE DRAWING BS EN10028-2 P265GH (BS1501-151/161-430B) 14 STEAM DONE BARREL STEEL TUBE SEE DRAWING BS3602 HFS430 or equivalent 15 STEAM DOME TOP BOILER PLATE 12.5mm BS EN10028-2 P265GH (BS1501-151/161-430B) 16 STEAM DOME COMPENSATING PLATE BOILER PLATE 16.0mm BS EN10028-2 P265GH (BS1501-151/161-430B) 17 GIRDER STAY ANGLE BRACKETS MILD STEEL SEE DRAWING BS EN10025:S275 (BS4360 43A) 18 BARREL ANGLE RING MILD STEEL SEE DRAWING BS EN10025:S275 (BS4360 43A) 19 SMOKEBOX MILD STEEL 8.0mm BS EN10025:S275 (BS4360 43A) 20 STEAM DOME LIFTING HOOKS MILD STEEL SEE DRAWING BS EN10025:S275 (BS4360 43A) - BOILER TUBES BOILER TUBE SEE DRAWING BS3059:ERW/HFS320 or BS3602 CFS360 - FIREBOX SIDE STAYS COLD DRAWN MILD STEEL BAR AS REQUIRED BS970:070M20 (En3B) or BS970:080M15 (En32B) - LONGITUDINAL STAYS COLD DRAWN MILD STEEL BAR AS REQUIRED BS970:070M20 (En3B) or BS970:080M15 (En32B) - RIVETS MILD STEEL TO BS425 BS EN10025:S275 (BS4360 43A) - PADS & FLANGES BOILER PLATE AS REQUIRED BS EN10028-2 P265GH (BS1501-151/161-430B) - BUSHES, STUDS, NUTS, BOLTS & FERRULES COLD DRAWN MILD STEEL BAR AS REQUIRED BS970:070M20 (En3B) or BS970:080M15 (En32B) - WASHOUT PLUGS GUNMETAL AS REQUIRED LG4 - INTERNALPIPEWORK COPPER AS REQUIRED BS2871 C106 20 STEAM DOME LIFTING HOOK WELD TO DOME 9 4.125
0.625 2mm 40° Ø2.25 1.5mm Ø1.75
RELIEVE ANGLE BRACKETS TO CLEAR EJECTOR STEAM PIPE R1 R1
R1.5 R1.5 5mm 3.375 NOMINAL 1 ISSUED TO NOTIFIED BODY FOR APPROVAL 06/02/12
R3
R3
R3 2 BACKHEAD AND LOWER THROATPLATE CORNER RADII DIMENSION ADDED 20/03/12 23 BETWEEN LUGS 3 23 BETWEEN ASHPAN LUGS WAS 22.25. REAR SIDE WASHOUT PLUG POSITION DIMENSIONED DETAIL OF SMOKEBOX FRONT ANGLE IRON AND RIVETING ADDED. 09/05/12 = = 4 8 20.5 10 1.625
1.625 TELL TALE HOLE ADDED TO GIRDER STAY BOLTS AT REQUEST OF NOTIFIED BODY THREAD TUBEPLATE 1¼ x 11TPI DRILL BACKHEAD AND DOUBLING PLATE Ø1¼ CLEARANCE Ø1.25 Ø1.25 4 LONGITUDINAL STAY ATTACHMENT REVERSED TO PERMIT ASSEMBLY. (WERE SCREWED INTO BACKHEAD, CLEARANCE AT SMOKEBOX TUBEPLATE). 17/07/13 1 15.5 15.5
R 26 R 24 23 5 FIREBOX TUBEPLATE PROFILE ALTERED TO MATCH DOORPLATE AND DOORPLATE LOWER CORNER RADIUS CHANGED FROM 1.625 TO 1.5, TO PERMIT PRESSING OF BOTH PLATES FROM SAME TOOLING 31/12/13 10 6 10" DIMENSION ADDED FOR VERTICAL POSITION (BACKHEAD) OF CENTRAL LONGITUDINAL STAY 22/12/14 7 TEXT ERROR CORRECTED, BACKHEAD DOUBLING PLATE RIVETS WERE 12 OFF NOW 10 OFF. 20/04/15 SATURATED STEAM, COAL FIRED LOCOMOTIVE BOILER. DESIGNED WITH REFERENCE TO THE RELEVANT PARTS OF BS931:1951 AND BS2790:1969 WORKING PRESSURE 160 PSI (11.0bar) MAX WORKING TEMPERATURE (WATER SIDE) 188°C HYDRAULIC TEST PRESSURE 240 PSI (16.6bar) CAULKING EDGES TO BE MACHINED/GROUND TO APPROX 80° MANUFACTURING INSPECTIONS TO BE IN ACCORDANCE WITH BS931. ALL MANUFACTURING INSPECTIONS AND MATERIALS TO HAVE CERTIFICATES OF CONFORMITY. FOR BOILER PLATE AND TUBE THESE MUST BE IN THE FORM OF A SPECIFIC TEST CERTIFICATE OF TYPE EN10204 3.1.B MANUFACTURERS PLATE TO SHOW: NAME AND ADDRESS, YEAR OF MANUFACTURE AND SERIAL No, MAXIMUM WORKING PRESSURE, TEST PRESSURE AND DATE, CE MARK AND NOTIFIED BODY'S STAMP/REF No, ONLY LIFT BOILER WHEN DRY USING SLINGS OR CHAINS IN AT LEAST 2 POSITIONS. BOILER FOR ISLE OF MAN RAILWAY LOCOMOTIVES Nos 10, 11, 12 & 13
FIREBOX TUBEPLATE TO WRAPPER WELD DETAIL FIREBOX DOORPLATE TO WRAPPER WELD DETAIL MAJOR WELD ON THE WATER SIDE WELD DETAIL FOR ALL SET IN BUSHES MAJOR WELD ON OUTSIDE FIREHOLE DOOR WELD DETAIL SIDE STAY DETAIL EXPOSED THREAD LENGTH TO BE AS CLOSE TO 0.25 AS IS PRACTICAL LONGITUDINAL STAY BACKHEAD DETAIL
LONGITUDINAL STAY SMOKEBOX DETAIL
FUSIBLE PLUG BUSH DETAIL
70 OFF Ø3/4 RIVETS AT 1.81 PITCH APPROX SEMI COUNTERSUNK ON OUTSIDE 20.125 AROUND 34 OFF Ø3/4 RIVETS AT 1.94 PITCH APPROX 27 OFF Ø3/4 RIVETS AT 1.90 PITCH APPROX 60° TYPICAL RIVET DETAIL DRILL NOMINAL SIZE, REAM + 1/16 ON ASSEMBLY 3/32 7.5 INNER AND OUTER BUTT STRAPS 5 2.5 Ø3/4 RIVETS AT 3" PITCH BUTT STRAPS, EXTERNAL & INTERNAL NOTE THAT THESE MAY BE REPLACED WITH A WELDED JOINT IN THE SAME POSITION IF REQUIRED. 7
DETAIL FOR OPTIONAL LONGITUDINAL BARREL BUTT WELD MAJOR WELD MAY BE INTERNAL OR EXTERNAL 3mm 2mm 70°
TOP CENTRE LINE SIDE CENTRE LINE SIDE CENTRE LINE
32 OFF Ø3/4 RIVETS ON 19.5 PCD SEMI COUNTERSUNK ON OUTSIDE 16 OFF Ø3/4 RIVETS ON 24.5 PCD 6 OFF RIVETS COUNTERSUNK ON OUTSIDE TO CLEAR ANGLE BRACKET 2 OFF RIVETS REPLACED BY Ø3/4 BSW STUDS
11.75 AROUND 4 (100mm) 6 8 3.75 5
1.5 SLOT THIS HOLE AS REQUIRED TO PERMIT FITTING OVER STUDS DETAIL FOR LARGE ANGLE BRACKET MAKE FROM 100 x 100 x 12mm MS ANGLE
DRILL THIS FACE AS REQUIRED WHEN FITTING BOILER TO LOCOMOTIVE 2.5 DETAIL FOR SMALL ANGLE BRACKET MAKE FROM 75 x 75 x 12mm MS ANGLE 3 (75mm) 1.125 3.5 6 SLOT THIS HOLE AS REQUIRED TO PERMIT FITTING OVER STUDS 2 OFF Ø3/4 CLEARANCE 2 OFF Ø3/4 CLEARANCE DRILL THIS FACE AS REQUIRED WHEN FITTING BOILER TO LOCOMOTIVE LARGE ANGLE BRACKET SEE DETAIL
3 OFF SMALL ANGLE BRACKET SEE DETAIL 7.5 7.5 13 OFF Ø3/4 RIVETS AT 1.99 PITCH APPROX 46.25 AROUND 17 OFF Ø3/4 RIVETS IN BARREL TO THROATPLATE JOINT AT 1.95 PITCH APPROX 12 OFF Ø3/4 RIVETS AT 1.99 PITCH APPROX ALL RIVETS BELOW EXPANSION BRACKET SEMI COUNTERSUNK ON OUTSIDE 71 OFF Ø3/4 RIVETS AT 1.96 PITCH APPROX 17.25 17.25 31.25 AROUND 4.75 6 OFF Ø3/4 RIVETS EQUALLY SPACED IN EACH ANGLE BRACKET
ALL RIVETS Ø3/4 SNAP HEAD UNLESS OTHERWISE STATED 11.75 20 AROUND 24.5 AROUND 9.75 APPROX 4.5 EQUIDISTANT FROM 4 ADJACENT STAYS Ø1/2 BSW STUD TO TAKE CLADDING BRACKET BOTH SIDES 4
16 OFF CLADDING PILLARS Ø1.25, THREADED Ø1/2 BSW HEIGHT TO SUIT (TYPICALLY 1")
'D' 1.5 x 'D' 6.75 2.5 1.25 1.25 1.25 3.5 R 3.5 R 4.75 R 4.75 R 6 2.25 = = = = =
3.375 22 AROUND 19 AROUND = = 2 OFF Ø5/8 BSW STUDS AND 1 OFF Ø3/8 HOLE TO SUIT SANDERS VALVE 38.375 15.625 2 OFF Ø7/8 BSW STUDS EACH SIDE TO TAKE SANDBOXES
SEMI COUNTERSUNK ON THE INSIDE
11 OFF SEMI COUNTERSUNK ON THE INSIDE
PART No
CHECKED
MATERIAL
Graham Morris Engineering Ltd
37 Ashby Road
Daventry
NN11 9QD
Tel 01327 872148
PROJECT
FINISH
DRAWN
DATE
SCALE
SIZE
TOLERANCES UNLESS OTHERWISE STATED:
LINEAR DIMENSIONS: +/- 1/32"
ANGLES: +/- 1°
REMOVE ALL BURRS/SHARP EDGES USING
A CHAMFER/RADIUS OF 1/64" MAX
This drawing is confidential
and is supplied on the
condition that it shall not be
lent, copied or disclosed to
any other person without
permission.
©
THIRD ANGLE PROJECTION
DIMENSIONS ARE IN INCHES
TITLE
GMM
04/01/12
1 : 6
A1
Date
Issue
Modification
MOD No
BOILER GENERAL ARRANGEMENT
ISLE OF MAN RAILWAY LOCOMOTIVES NOS 10, 11, 12 & 13
DRAWING No
_
IOM 01 000
_
SEE SHEET 1
SHEET 2 OF 3
1
ISSUED TO NOTIFIED BODY
06/02/12
2
SIZE OF CLADDING PILLARS ADDED
05/06/12
3
LOWER THROATPLATE AND BACKHEAD TO WRAPPER
RIVETS ARE NOW SEMI COUNTERSUNK ON THE INSIDE
TO AID CIRCULATION
24/03/14
4
NUMBER OF COUNTERSUNK BACKHEAD TO
WRAPPER RIVETS INCREASED FROM 10 TO 11
22/12/14
SEE SHEET 1
BOILER GENERAL ARRANGEMENT
A2
1 : 3
04/01/12
GMM
TITLE
THIRD ANGLE PROJECTION
©
This drawing is confidential
and is supplied on the
condition that it shall not be
lent, copied or disclosed to
any other person without
permission.
SIZE
SCALE
DATE
DRAWN
FINISH
PROJECT
Graham Morris Engineering Ltd
37 Ashby Road
Daventry
NN11 9QD
Tel 01327 872148
MATERIAL
CHECKED
PART No
TOLERANCES UNLESS OTHERWISE STATED:
LINEAR DIMENSIONS: +/- 1/32"
ANGLES: +/- 1°
REMOVE ALL BURRS/SHARP EDGES USING
A CHAMFER/RADIUS OF 1/64" MAX
DIMENSIONS ARE IN INCHES
DRAWING No
IMR 01 000
Date
Issue
Modification
MOD No
1
ISSUED TO NOTIFIED BODY
06/02/12
ISLE OF MAN RAILWAY LOCOMOTIVES 10, 11, 12 & 13
SHEET 3 OF 3
2 BLOWER VALVE CONNECTIONS LABELLED 10/05/12 STEAM FEED TO VACUUM EJECTOR 1.75 OD x 10 SWG COPPER EXPAND PIPE INTO FLANGE 11 5 LONGITUDINAL STAY CARRIER SEE DRAWING IMR 01003 FIT Ø5/8 BSW STUD AND PIPE CLAMP BEND PIPE OR USE PROPRIETRY BRAZED ELBOWS STEAM FEED IN TO BLOWER VALVE 3/4 OD x 16 SWG EXPANDED INTO BACKHEAD STEAM FEED OUT TO BLOWER 3/4 OD x 16 SWG COPPER EXPANDED INTO TUBEPLATE AND BACKHEAD RELIEVE ANGLE BRACKETS TO CLEAR PIPE
16.375 IN OUT
VIEW ON BACKHEAD SHOWING BLOWER VALVE CONNECTIONS
60 OFF Ø7/8 BSF BOLTS, 3.5 LONG WITH Ø3/16 TELL TALE HOLE 1.5 DEEP
2 OFF Ø1" BSPT FUSIBLE PLU
[Response truncated — full text is 32,841 characters]